ALSPA Drives Catalogue 2000/2001
Power Conversion www.alstom.com
23, avenue de Neuilly 75116 Paris France Tel: +33 (0) 1 40 67 58 00 Fax : +33 (0) 1 40 67 58 71 France 9, rue Ampère 91345 Massy Cedex Tel: +33 (0) 1 60 13 24 43 Fax: +33 (0) 1 60 13 20 02 Germany Culemeyerstraße 1 D-12277 Berlin Tel: +49 (0) 30 74 96 27 00 Fax: +49 (0) 30 74 96 27 08 UK Boughton Road, Rugby Warwickshire, CV21 1BU Tel: +44 (0)1788 563 625 Fax: +44 (0)1788 563 780 USA 610 Epsilon Drive Pittsburgh, PA 15238 Tel: +1 412 967 0765 Fax: +1 412 967 7660
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© - ALSTOM - 2000. Publication No. POWC/PROS/ALSP/uke/GDRI/04.00/UK/740. ALSTOM, the ALSTOM logo and any alternative version thereof are trademarks and service marks of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies.
ALSTOM Power Conversion
Our Customer Support Service We recognise the importance to our clients of providing an excellent level of customer support services. Our philosophy is based on the concept that our relationship with customers is only just beginning when we complete commissioning of a system. It is vital for long term success of our business that we offer “lifetime support.”
We offer a full portfolio of support services that can be tailored to suit your individual requirements. These include: • • • • •
Our service organisation around the world is geared to working closely with clients to improve their business performance by ensuring optimum operation of plant and systems with increased availability and improved system performance. Support services are tailored to meet the needs of your specific industry. For example, we recognise that the support needs of our Marine customers are different to those of our Metals customers. The structure and operation of our service organisation reflects this and is adapted to suit.
• • • • • •
24 hour telephone helpline Emergency breakdown callout Remote diagnostics facilities Service and maintenance contracts Spare parts supply and inventory management Repairs Obsolescence management Training centres Maintenance engineering Plant and system optimisation services Upgrades and enhancements
ALSTOM – The Company The ALSTOM Group ALSTOM is a world leader in the energy and transport infrastructure markets. ALSTOM is organised in six Sectors, Energy, Transmission & Distribution, Transport, Power Conversion, Marine and Contracting, all of these being supported by the ALSTOM Network. ALSTOM offers a complete range of systems, components and services covering design and manufacture as well as commissioning and long-term maintenance and has unique expertise in systems integration and management of turnkey projects. On 31 March 2000, ALSTOM announced the acquisition* of ABB’s share of the 50-50 joint company, ABB ALSTOM POWER. The acquired company becomes ALSTOM Power, a new Sector of ALSTOM. As of the closing date, ALSTOM will have a new combined turnover of more than 20 billion euros and will employ over 140,000 people in 100 countries.
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The company is listed on the Paris, London and New York stock exchanges. *The transaction is subject to customary regulatory approvals. General Drives The Power Conversion Sector of ALSTOM provides a full range of drives and automation for all variable speed applications, including pumps, fans, compressors and extrusion machines, with a range of more than 100 megawatts. ALSTOM drives are widely used in the oil, gas and cement industries; for water treatment and waste applications; by distribution power utilities; and in a myriad of other industrial applications. ALSTOM is also a recognised specialist in the specification, design and installation of complete drive systems and power electronics for applications such as test benches, windmills, linear motors, gas turbines, soft starters, high-speed compressors, frequency convertors, fuel cells and more.
Technical Features
Stop mode coast
Controlled deceleration (pumps)
Motor protection
Thermal protection, phase loss, unbalanced phases, Motor disabled
Motor thermistor
PTC
Pump protection
No load running, lmin, fmax
Measurements
V,I, Cos ϕ ,kW, accuracy 2%
Energy consumption
kWh and run time (hours)
Special features
Pre-heating, anti over hauling energy saving, auto-restart on mains dip
Digital inputs
Run, stop, controlled deceleration, rapid stop
Analogue outputs
I (Amp) or P (kW) as 4 – 20mA signal
Serial link
Modbus/Jbus, RS485, PC RS232
Standards
CE, EN 60947-1 EN 60947-4-2 EN 61000-4-2 EN 61000-4-3 EN 61000-4-5 EN 61000-4-6 EN 61000-4-11
S t a r t e r s
Current limited start-up, vector controlled start-up
S o f t
Start mode
D N T A
Product Range DNTA 220-400-500-690V*
Type Unit
19/25
37/45
45/60
85/100
100/135
140/175
Full load current class 10 3FLC Amb. 40°C
A
25
45
60
75
100
135
175
Full load current class 20 4FLC Amb. 40°C
A
19
37
45
60
85
100
140
Weight
kg
10
10
10
10
10
10
15
175 245 210
175 245 210
175 245 210
175 245 210
175 245 210
175 245 210
295 287 270
300/380
380/450
450/600
600/750
750/1000
Physical dimensions
DNTA 220-400-500-690V*
W mm H mm D mm
Type Unit 175/200 250/380
Full load current class 10 3FLC Amb. 40°C
A
200
300
380
450
600
750
1000
Full load current class 20 4FLC Amb. 40°C
A
175
250
300
380
450
600
750
Weight
kg
15
25
30
30
50
50
80
295 287 270
295 376 285
371 440 308
371 440 308
370 652 310
370 652 310
565 820 418
Physical dimensions
W mm H mm D mm
* Optional 4
60/75
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Contents
DNTA Applications
AC Drives Products
• -
ALSPA MV500 - Control Simplicity - 0.25kW to 15kW
Pumps Start-up in Vector control < 3FLC No load run protection Controlled deceleration, suppression of water hammer - Auto-restart on mains dip - Pre-heating • Fans - Start-up in current limit - Auto-adaptable starting current, depending on the fan ratings, inertia, etc.. - Optimum starting for all conditions • Quarry Machine - Start-up of variable load machines - Start-up in current limit - Auto-adaptable starting current, depending on the load. Applications: conveyors, crushers, grinders, etc..
Vector Algorithm Controlled The ALSPA DNTA 6-pulse digital starter using vector control is a new step forward in starting induction motors. It efficiently gives motors progressive and optimum starting, as well as controlled process slow down and increased availability. Simple Setting The ALSPA DNTA soft starter is preset at the factory for standard use, and it gives additional settings through its keypad. Access is given through menus to all the parameters and states of the starter, motor and mains supply.
Electrical measurements and energy control make optimisation of startup and stop settings much easier. Safe and Meets International Standards The ALSPA DNTA soft starter continuously monitors the motor by either a thermal model or by thermistors. It is protected against short-circuits and overloads, and is in agreement with classes shown in international standards. The ALSPA DNTA soft starter has a standard serial link for communicating with control devices such as PLCs and supervision PCs. 44
• Compressor - Start-up in current limit - Auto-adaptable starting current, depending on compressor load - Applications: reciprocating compressors, screw compressors, centrifugal compressors • Generating plant - Motor start-up on generating plant - Decrease of active and reactive power - Reduced size of the generator required - Important saving on capital cost
6-11
ALSPA MV1000 - Intelligent Low Power Drives - 0.75kW to 45kW
12-15
ALSPA MV3000 - A Revolution in Drive Technology - 22kW to 315kW
16-27
ALSPA MV3000 Delta - Air Cooled Drive Modules - 315kW to 1.8MW
28-29
Cubicle Mounted Drives - 22kW to 3.6MW
30-31
ALSPA MD2000 AEM - Active Energy Management - 18.5kW to 4.5MW
32-33
Medium Voltage Drives ALSPA VDM & CDM
34-35
SYNCHRODRIVE and Static Frequency Convertors - Control and Starting for Synchronous Motors
36-37
CYCLODRIVE - Control of Induction of Synchronous Motors for Low Speed/High Torque Applications
38-39
DC Drives ALSPA VNTC - Single Quadrant Digital Drives 25A to 1850A ALSPA WNTC - Four Quadrant Digital Drives - 25A to 1850A
40-43
Soft Starters ALSPA DNTA - 6 Pulse Digital Starter 19A to 1000A
44-45
Support Our Customer Support Service
46-47
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Options Order reference MD29 E/SMD29 ENRVNTCE10 INDEXVNTCE KW20VNTCE
ALSPA MV500 - Control Simplicity
PIDVNTCE10 SVNTCE
Motor Connections
Order reference from zero to Umains 200V to 240V (single or three phase for 220V drive input) 380V to 480V (three phase for 380/400V drive input)
standard 3kHz, 6kHz,12kHz
Acceleration time:
0.1 to 3200 seconds/100Hz
Deceleration time:
0.1 to 3200 seconds/100Hz
Protection Functions Overcurrent trip Undervoltage trip Overtemperature limit (heatsink) Output short circuit protection Serial communications failure ITM
Order reference VAMEX4020A CORVAMEX15 MD29TOOLKIT1 VNTCOM
Field drive In=20A VAMEX cable with VNTC and WNTC length>1.5m MD29 Programming Tool Kit Programming software for VNTC-E and WNTC-E
Software Overvoltage trip Current 12t protection Earth fault protection on output Power loss ride through Loss of analogue signal
Order reference MD29TOOLKIT1 VNTCOM
MD29 Programming Tool Kit Programming software for VNTC-E and WNTC-E
W N T C
• simple installation and start up • 230V and 400V operation with single and three phase input • fast installation and convenient cable management • non shaft rotating autotune to assist fast set up • RS485 serial communications as standard • intelligent thermal management ensuring minimum motor noise with maximum drive protection • large power terminals for ease of cabling • pluggable terminals for fast access • built-in braking transistor for fast dynamic braking (sizes B to D)
Switching frequency:
Field drive
Control Connections Analogue inputs:
voltage signal: 0 to 10V/100kΩ current signal: 0(4) to 20mA/200kΩ
Analogue outputs:
0 to 10V
Auxiliary voltage:
24V/100mA
Digital inputs:
12V DC PNP and NPN logic 24V DC PNP and NPN logic input impedance 7.5kΩ sample time 1.5ms
Digital output:
24V maximum 50mA
Relay output:
switching voltage 30VDC/240VAC, 6A/2A resistive
Serial communications
RS232, RS485 Options: Profibus, MODBUS Plus, DeviceNet, others
6
V N T C / A L S P A
The ALSPA MV500 Range Provides:
1.5 x 1n for 1 minute every 10 minutes
FIP Interface Profibus DP Interface Device Net Interface InterBus S Interface
A L S P A
In addition to ease of installation, ALSPA MV500 provides ease of operation with only 10 parameter settings to cover most drive applications. Additional menus can be made available if required.
Overload capacity:
MDFIP MD24 MD25 MDIBIS
D r i v e s
50:1 range 1000Hz maximum
Continuous load capacity (constant torque) rated current 1n
The ALSPA MV500 range of low power drives brings reductions in both cost and in complexity. No drives knowledge is required to install and use ALSPA MV500 in most applications.
Protocol and S curb software
D C
Nominal motor frequency:
Protocol and Coiler/Uncoiler software Protocol and Index software Protocol and
Network
Technical Features
Voltage 3 phase: Nominal motor voltage:
MD29 extension card Extension I/O module MD29 Module with MCOMMS MD29 Module with MCOMMS MD29 Module with MCOMMS Power measurement software Optional PID software MD29 Module with MCOMMS
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General
Single Quadrant Drive VNTC 400VAC
Order reference: Supply 525VAC 660VAC
7.5 15 30 37.5 56 75 150 200 250 300 340 450 750
6420E 6550E 6700E 6825E 6900E 61200E 61850E
25 45 75 105 155 210 420 550 700 825 900 1200 1850
Weight kg 10 10 10 10 10 10 30 30 30 30 80 80 80
Cooling natural natural natural natural fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled
Fundamental power factor:
0.98
Ambient operating temperature:
0 to 40°C @ 6kHz 0 to 50°C @ 3kHz with derating
Approvals:
UL, CSA, CE marking
Applied standards:
IEC, EN
Compliance with regulations:
97/37/EC; Safety of Machinery 89/336/EEC; Electromagnetic Compatibility
Ordering Details & Ratings Order Reference
Order reference: Supply 400VAC 525VAC 660VAC
4025E 4045E 4075E 4105E 4155E 4210E 4420E 4550E 4700E 4825E 4900E 41200E 41850E
5025E 5045E 5075E 5105E 5155E 5210E 5420E 5550E 5700E 5825E 5900E 51200E 51850E
Motor Power kW 400VAC Output A armature 7.5 15 30 37.5 56 75 150 200 250 300 340 450 750
6420E 6550E 6700E 6825E 6900E 61200E 61850E
25 45 75 105 155 210 420 550 700 825 900 1200 1850
Weight kg
12 12 12 12 12 12 36 36 36 36 130 130 130
Line Reactors Order reference SELF4025 SELF4045 SELF4075 SELF4105 SELF4155 SELF4210 SELF4420 SELF4550 SELF4700 SELF4825 SELF4900 SELF41200 SELF41850
Line Line Line Line Line Line Line Line Line Line Line Line Line
reactor reactor reactor reactor reactor reactor reactor reactor reactor reactor reactor reactor reactor
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for for for for for for for for for for for for for
VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC VNTC
& & & & & & & & & & & & &
WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC WNTC
Cooling
natural natural natural natural fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled fan cooled
A A A A
1 1 1 1
200 200 200 200
-
240 240 240 240
0.25 0.37 0.55 0.75
MV504A2D1 MV506A2D1 MV507A2D1 MV510A2D1
B B B B
1/3 1/3 1/3 1/3
200 200 200 200
-
240 240 240 240
0.75 1.1 1.5 2.2
1.0
MV517A2C1 MV525A2C1 MV528A2C1
B C C
3 3 3
200 - 240 200 - 240 200 - 240
MV502A4C1 MV503A4C1 MV504A4C1 MV506A4C1 MV508A4C1 MV510A4C1 MV513A4C1 MV516A4C1 MV524A4C1 MV530A4C1
B B B B B B C C D D
3 3 3 3 3 3 3 3 3 3
380 380 380 380 380 380 380 380 380 380
-
480 480 480 480 480 480 480 480 480 480
0.2mH 22A 0.2mH 4A 0.1mH 65A 0.1mH 90A 0.075mH 135A 0.075mH 180A 0.025mH 360A 0.025mH 470A 0.02mH 600A 0.02mH 700A 0.02mH 800A 0.02mH 1050A 0.01mH 1600A
7
kW Rating
Motor hp Rating
Output Current
150% Output Current
1.5 2.3 3.1 4.3
2.3 3.5 4.7 6.5
2.0 3.0
4.3 5.8 7.5 10.6
6.5 8.7 11.3 15.9
4 5.5 7.5
5.0 7.5 10.0
17.0 25.0 28.5
25.5 37.5 42.8
0.75 1.1 1.5 2.2 3.0 4 5.5 7.5 11.0 15.0
1.0
2.1 3.0 4.2 5.8 7.6 9.5 13.0 16.5 24.5 30.5
3.2 4.5 6.3 8.7 11.4 14.3 19.5 24.8 36.8 45.8
0.5 1.0
2.0 3.0 5.0 7.5 10.0 15.0 20.0
M V 5 0 0
MV501S2B1 MV502S2B1 MV503S2B1 MV504S2B1
Four Quadrant Drive WNTC
Supply Voltage ± 10%
A L S P A
No. of Phases
P r o d u c t s
Frame Size
D r i v e s
5025E 5045E 5075E 5105E 5155E 5210E 5420E 5550E 5700E 5825E 5900E 51200E 51850E
Output A
A C
4025E 4045E 4075E 4105E 4155E 4210E 4420E 4550E 4700E 4825E 4900E 41200E 41850E
Motor Power 400VDC armature
Overall Dimensions (millimetres)
Dimensions mm Size Size Size Size
A B C D
Technical Features
H
W
D
191 280 336 412
102 147 190 250
130 130 155 185
Weight Kg 1.25 2.75 6 11
Power supply
Voltage: Frequency:
Recommended motor voltages
Supply volts: 380 Maximum field volts: 330 Drive armature volts: 440 * USA specification ** Control voltage max. 480V
Power bridge
VNTC: 6 thyristor Graetz bridge WNTC: 12 thyristor Graetz bridge (2 bridges connected back-to-back)
Insulation
Control electronics insulated in relation to power circuit and earth Tacho-generator feedback: 2kV Armature feedback: R = 1MΩ
Programmable I/O
Programmable logic inputs: Dedicated logic inputs: drive inhibit/on-off/reset 9 digital inputs available on terminal block: run forward/jog forward run reverse (WNTC only)/jog reverse (WNTC only)/5 user programmable inputs for internal signal switching
415 360 460
440 380 500
480 320* 530
525 660 380** 380** 600 750
Programmable analogue inputs: speed reference: voltage ±10V or current 4-20mA four ±0-10V analogue inputs
D
W
Input Line Reactors Input Line Reactor
Input Line Reactor to Match Drive Unit Order Reference
MV501S2B1 MV502S2B1 MV503S2B1 MV504S2B1
1 1 1 1
phase, phase, phase, phase,
2mH, 2mH, 1mH, 1mH,
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
1 1 1 1
phase, phase, phase, phase,
1mH, 15A 1mH, 15A 0.5mH, 26A 0.5mH, 26A
SELFRM15A1 SELFRM15A1 SELFRM26A05 SELFRM26A05
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
3 3 3 3
phase, phase, phase, phase,
2mH, 2mH, 2mH, 2mH,
SELFRT8A2 SELFRT8A2 SELFRT15A1 SELFRT15A1
MV517A2C1 MV525A2C1 MV528A2C1
3 phase, 0.5mH, 25A On Request On Request
SELFRT25A05 On Request On Request
MV502A4C1 MV503A4C1 MV504A4C1 MV506A4C1 MV508A4C1 MV510A4C1 MV513A4C1 MV516A4C1 MV524A4C1 MV530A4C1
3 phase, 2mH, 3 phase, 2mH, 3 phase, 2mH, 3 phase, 1mH, 3 phase, 1mH, 3 phase, 1mH, On Request On Request On Request On Request
SELFRT8A2 SELFRT8A2 SELFRT8A2 SELFRT15A1 SELFRT15A1 SELFRT15A1 On Request On Request On Request On Request
7A 7A 15A 15A
Relay outputs drive ready zero speed
SELFRM7A2 SELFRM7A2 SELFRM15A1 SELFRM15A1
8A 8A 8A 8A
8A 8A 8A 15A 15A 15A
Environmental conditions
Operating temperature: 0 to 40°C, derating 1.5% per°C up to 50°C Storage temperature: –40°C to +55°C All fan cooled models have temperature sensor Altitude: 1000m maximum derating 1% per 100m up to 4000m Relative humidity: 85% non-condensing
Indicators
Nine LEDs indicate drive status: drive ready, alarm, zero speed, forward, reverse, front bridge operating, speed reached, current limit reached
Connectors
Two 10-pin connectors: encoder reference input/encoder speed feedback Three 9-pin connectors: RS485 serial link/encoder speed feedback 10-point connector for internal/or external fieldbus controller
* These units may be operated from either a One or a Three Phase supply, please ensure that the correct Input Reactor is selected. 8
41
W N T C
Drive Order Reference
Programmable analogue outputs: 3 outputs to dedicate: speed, current, temperature, etc. Maximum output voltage: 10V
V N T C / A L S P A
Dedicated analogue output: current in load
Optional Extras
A L S P A
Programmable digital inputs: 5 open collector outputs: drive operation/speed reached/overload/speed, current, voltage thresholds, etc.
Shown with cover removed
D r i v e s
Dedicated analogue inputs: motor thermistors/speed feedback by tacho-generator
D C
H
3 phase, 3 wire 220V to 660V ±10% 45Hz to 62Hz
Options MV5CLONE MV5COM MV5RSCONV MV5RKP Fieldbus Couplers MV5PDP
Modified parameters are stored in RAM. A special sequence stores all 2 new parameters in E PROM and retrieves them on power-up, after which the values can still be modified. ALSPA VNTC and WNTC DC drives offer numerous advantages to the user. • Simple diagnostics; on-fault detection, control parameters are stored for display and analysis • Software extension option; second serial interface, dedicated programs, etc • Common command module for both single and four quadrant drives
Options Options available for VNTC/WNTC drives are: • external drive controlled 20A flux module • 525V, 50/60Hz supply • 660V, 50/60Hz supply • WorldFIP and ALSPA F8000 fieldbus connection via MDFIP card • 12 pulse power supply for complete suppression of 5 & 7 harmonics and improved current smoothing Other options available for MD29 circuit: • 2nd serial link for computer connection • Centre winding system • Digital speed control • PID control • User programming
Dynamic Braking Resistors RF4033 RF4100
33 Ohm, Enamel Type Resistor Tube 100 Ohm, Enamel Type Resistor Tube RFI Filter - Footprint
RFI Filter - Footprint Drive Order Reference
RFI Footprint Filter Description Class A Max Motor Cable Length 100m Class B Max Motor Cable Length 20m
MV501S2B1 MV502S2B1 MV503S2B1 MV504S2B1
210V, 210V, 210V, 210V,
1 1 1 1
phase, phase, phase, phase,
12A 12A 12A 12A
input input input input
FS5581-12-07 FS5581-12-07 FS5581-12-07 FS5581-12-07
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
1 1 1 1
phase, phase, phase, phase,
26A 26A 26A 26A
input input input input
FS5581-26-07 FS5581-26-07 FS5581-26-07 FS5581-26-07
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
3 3 3 3
phase, phase, phase, phase,
20A 20A 20A 20A
input input input input
FS5569-16-07 FS5569-16-07 FS5569-16-07 FS5569-16-07
MV517A2C1 MV525A2C1 MV528A2C1
240V, 3 phase 26A input 240V, 3 phase 30A input 240V, 3 phase 30A input
FS5569-26-07 FS5569-30-07 FS5569-30-07
MV502A4C1 MV503A4C1 MV504A4C1 MV506A4C1 MV508A4C1 MV510A4C1 MV513A4C1 MV516A4C1 MV524A4C1 MV530A4C1
480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V,
FS5569-16-07 FS5569-16-07 FS5569-16-07 FS5569-16-07 FS5569-16-07 FS5569-16-07 FS5569-18-07 FS5569-18-07 FS5569-33-07 FS5569-33-07
3 3 3 3 3 3 3 3 3 3
phase, phase, phase, phase, phase, phase, phase, phase, phase, phase,
16A 16A 16A 16A 16A 16A 18A 18A 33A 33A
RFI Filter to Match Drive Unit Order Reference
input input input input input input input input input input
* These units may be operated from either a One or a Three Phase supply, please ensure that the correct filter is selected. 40
9
M V 5 0 0
The drives are rugged and can operate in simple applications or be incorporated in complex systems. Typical applications include: • handling • multi-motor drive systems • special machines • hoists • coiler/uncoiler systems • wire drawing machines • machine tool spindle control
Users can perform tuning on parameter tables or, more directly, on functional diagrams.
MV5IBS
A L S P A
Used to supply DC motors in the 9kW to 1.25MW range, these drives are completely configurable either locally by mini-keyboard or remotely from a PC. They can communicate with any data processing system via ALSPA F8000, WorldFIP or any fieldbus or industrial network.
ALSPA VNTCOM, a 3rd generation programming software tool allows for smart navigation through functional menus.
MV5FIP
P r o d u c t s
Many parameters, organised in functional menus, can be used to customise the drive and adapt it to special applications. The most popular parameters can be brought together in a single menu.
• Speed measurement by tachogenerator or pulse generator • Insensitive to phase order • Require no network frequency adaption • Speed control accuracy: 0.1% of full-load variation • Field loss protection • Flux controller built-in up to 8A • Series or parallel 12-pulse mounting • Electronic overload protection • Instantaneous overcurrent trip • Speed feedback loss protection • Phase loss protection • Current overload: 150% of rated current for 30 seconds • Load dl/dt limiting
4 x M4 HOLES FOR FOOTPRINT MOUNTING
D r i v e s
MV5DN
The drives are easy to configure via the mini-keyboard which has just six keys and two displays. Nine indicators on the panel show the drive status.
MV500 Profibus-DP Fieldbus Interface MV500 DeviceNet Fieldbus Interface MV5000 WorldFIP Fieldbus Interface MV500 Interbus-S Fieldbus Interface
A C
DC Drives
ALSPA VNTC (single quadrant) and WNTC (four quadrant) are compact, flexible, micro-processor controlled digital drives.
Cloning Module PC Windows™ based set up software Serial link lead PC Windows™ software MV5COM IP65 multi-language remote keypad
RFI Filter - Chassis (Low Cost) and Bookend
Technical Features
240V, 240V, 240V, 240V,
1 1 1 1
phase, phase, phase, phase,
12A 12A 12A 12A
input input input input
FS5594-12-07 FS5594-12-07 FS5594-12-07 FS5594-12-07
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
1 1 1 1
phase, phase, phase, phase,
26A 26A 26A 26A
input input input input
FS5594-26-07 FS5594-26-07 FS5594-26-07 FS5594-26-07
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
3 3 3 3
phase, phase, phase, phase,
20A 20A 20A 20A
input input input input
FS5901-16-07 FS5901-16-07 FS5901-16-07 FS5901-16-07
MV517A2C1 MV525A2C1 MV528A2C1
240V, 3 phase, 26A input 240V, 3 phase, 30A input 240V, 3 phase, 30A input
FS5901-26-07 FS5901-30-07 FS5901-30-07
MV502A4C1 MV503A4C1 MV504A4C1 MV506A4C1 MV508A4C1 MV510A4C1 MV513A4C1 MV516A4C1 MV524A4C1 MV530A4C1
480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V, 480V,
FS5901-16-07 FS5901-16-07 FS5901-16-07 FS5901-16-07 FS5901-16-07 FS5901-16-07 FS5901-18-07 FS5901-18-07 FS5901-33-07 FS5901-33-07
phase, phase, phase, phase, phase, phase, phase, phase, phase, phase,
16A 16A 16A 16A 16A 16A 18A 18A 33A 33A
input input input input input input input input input input
Motor Voltage
Medium (3-6kV) and low motor voltage options via direct connection
Control Method
Microprocessor based, closed loop control of motor speed and torque using flux vector control
Output Frequency
0Hz to 40% of supply frequency
Typical Speed Range
1000:1 bi-directional
Typical Speed Control Accuracy
±0.02% of full speed with encoder
Torque Capability
4 quadrant operation: - High torque available for starting and throughout speed range - Constant torque with peak torque capability
Convertor Configuration
6 pulse supply convertor configuration as standard, with alternative 12 or 24 pulse arrangements available to improve supply harmonics and reduce motor torque pulsations
CYCLODRIVE power diagram
M
* These units may be operated from either a One or a Three Phase supply, please ensure that the correct Input Reactor is selected.
10
39
C Y C L O D R I V E
MV501S2B1 MV502S2B1 MV503S2B1 MV504S2B1
3 3 3 3 3 3 3 3 3 3
RFI Filter to Match Drive Unit Order Reference
All supply voltage options available: - Low, medium and high voltages via supply transformer(s)
D r i v e s
RFI Footprint Filter Description Class A Max Motor Cable Length 15m
Supply Voltage
V o l t a g e
Drive Order Reference
800kW to 50MW+
M e d i u m
CABLE LENGTH 230MM
Ratings
RFI Filter - Low Leakage Footprint
• 1000:1 speed range • Full history recording and fault diagnostics • Simple, well proven convertors • Significant advantages over DC motor technology • Suitable for either induction or synchronous motors
• High performance rolling mill and roller table drives • Mine winders and hoists • Ship propulsion • Sag and ball mills • Cement mills • Large conveyors and crushers • Test facilities, large centrifuges, etc
Good dynamic performance Four quadrant capability Wide field weakening range Freedom of motor design e.g. to fit tight space, low inertia, etc. • High torque over entire speed range
RFI Low Leakage Footprint Filter Description Class A Max Motor Cable Length 100m Class B Max Motor Cable Length 20m
MV501S2B1 MV502S2B1 MV503S2B1 MV504S2B1
240V, 240V, 240V, 240V,
1 1 1 1
phase, phase, phase, phase,
12A 12A 12A 12A
input input input input
FS5581-12-07-LL FS5581-12-07-LL FS5581-12-07-LL FS5581-12-07-LL
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
1 1 1 1
phase, phase, phase, phase,
26A 26A 26A 26A
input input input input
FS5581-26-07-LL FS5581-26-07-LL FS5581-26-07-LL FS5581-26-07-LL
MV504A2D1* MV506A2D1* MV507A2D1* MV510A2D1*
240V, 240V, 240V, 240V,
3 3 3 3
phase, phase, phase, phase,
20A 20A 20A 20A
input input input input
FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL
MV517A2C1
240V, 3 phase, 26A input
FS5569-26-07-LL
MV502A4C1 MV503A4C1 MV504A4C1 MV506A4C1 MV508A4C1 MV510A4C1
480V, 480V, 480V, 480V, 480V, 480V,
FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL FS5569-16-07-LL
3 3 3 3 3 3
phase, phase, phase, phase, phase, phase,
16A 16A 16A 16A 16A 16A
RFI Filter to Match Drive Unit Order Reference
input input input input input input
* These units may be operated from either a One or a Three Phase supply, please ensure that the correct filter is selected.
38
11
M V 5 0 0
• • • •
Drive Order Reference
A L S P A
Typical Applications
P r o d u c t s
The CYCLODRIVE range provides the needs of:
Features
4 x M4 HOLES FOR FOOTPRINT MOUNTING
D r i v e s
CYCLODRIVE is a range of cycloconvertor drive systems ideally suited to applications involving high power, arduous duty cycles, optimum dynamic performance and low speed operation.
A C
CYCLODRIVE - Control of Induction or Synchronous Motors for Low Speed/High Torque Applications
Technical Features
A B C D E
350 350 350 350 591
W
D
78 97 135 250 340
250 250 250 250 285
3.5 5.0 7.5 12.5 36.5
Microprocessor based, closed loop control of motor current and voltage using load-commutated inverter with DC link forced commutation below 5% speed
Output Frequency
0 to 120Hz
Typical Speed Range
20:1 bi-directional
Typical Speed Control Accuracy
±1% of full speed from no load to full load ±0.5% of full speed with tacho option ±0.1% of full speed with encoder option
Torque Capability
4 -
Convertor Configuration
6 pulse supply convertor configuration as standard, with alternative 12 or 24 pulse arrangements available to improve supply and machine harmonics
quadrant operation: High torque available for starting and throughout speed range Constant torque capability Optimised for high speed, high torque loads
W
W
W
Control Method
H
H
H
SYNCHRODRIVE power diagram
D
D
D
Size B
Size C
M
W
H
H
C o n v e r t o r s
W
D
D
Size D
Size E
12
F r e q u e n c y
Size A
S t a t i c
Custom application software is created by our engineers using the LogiCAD project design tool. The field-orientated control – a further development now integrated on a chip – allows you to step into a new dimension for control dynamics and precision with or without encoder feedback. Our long experience in applications has been incorporated through: • Parameter-adjustable terminal wiring • Integration of logic functions • Switch-on and switch-off delay modules • Fieldbus standards.
Size Size Size Size Size
H
Weight kg
All motor voltage options available - Low and medium voltage via direct connection - High voltage via direct connection or output transformer
a n d
The ALSPA MV1000 series is equipped with many integral freelyconfigurable facilities. Thus, as standard, you can select any of five control structures.
Dimensions mm
Motor Voltage
S Y N C H R O D R I V E
The versatile hardware and software in the ALSPA MV1000 allows special solutions, making drive technology more flexible.
All supply voltage options available: - Low and medium voltage via direct connection - High voltage via supply transformer
D r i v e s
ALSPA MV1000 is an inverter suitable for any drive configuration in single and multiple motor drive systems.
Supply Voltage
V o l t a g e
Four-quadrant operation is possible with DC-braking, with a brake chopper, via a common DC link or with mains regeneration. Adaptation to the various mains voltages in the range from 380 to 480V, as used in many different countries, underlines the worldwide use of the ALSPA MV1000.
Technology controller, summation unit, multiplier, divider and logic modules can be configured using PC drive software.
500kW to 50MW+
M e d i u m
ALSPA MV1000 - Intelligent Low Power Drives
Ratings
37
Technical Features
• New variable speed installations • Retrofit to existing fixed speed synchronous motors • High torque capability • Soft starting of large synchronous motors • High and low voltage motor designs • 20:1 speed range Features • Full history recording and fault diagnostics • Four quadrant capability • Good dynamic performance and fast response to load changes • Fuseless design using fast acting electronic protection
• A thyristor rectifier bridge - the 'network bridge' • A thyristor inverter bridge - the 'machine bridge' • An intermediate DC current circuit, the reactor of which ensures decoupling between the network and machine bridges
Soft Starting Applications
Advantages
In this case, the SYNCHRODRIVE is used as a static frequency converter (SFC) for starting large synchronous machines.
• Operation in four torque/speed quadrants • Stabilised operation at all intermediate speeds between shutdown and synchronous speed, e.g. turning, washing (gas turbines), mechanical maintenance, etc. • Only one convertor for successive startup of all turbine generator sets of hydroelectric power plants • No modification to the turbine/generator assembly
The design and manufacture of SFCs requires comprehensive expertise in power electronics techniques and the ability to ensure optimum matching between starting SFC and machine in every application. The Power Conversion sector of ALSTOM has wide experience and expertise in supply of starting systems and technical progress has led to extensive simplification of convertors and the associated control system.
36
Typical Applications • Startup of turbine/pump groups of hydroelectric power plants • Startup of gas turbines • Startup of synchronous condensers or short-circuit generators • Startup of short-circuit generators for circuit breaker tests, laser pulse power supplies, arc chamber power supplies, etc.
Operation on mains with star point not earthed (IT-networks) on request. Mains frequency:
45 to 65Hz
Mains power factor:
λN ≈ 0.90 inductive; cos ϕ1 > 0.95
Overload capacity:
150% for 60s; 1 minute every 10 minutes
Output voltage:
3AC 0V to input voltage1)
Rated current and power:
See Product Data table
Output frequency:
0 to 400Hz
Min. operating frequency:
With/without encoder 0Hz/0.5Hz
Encoder:
fmax encoder input 500kHz; line count adjustable; 2 channels + complement
Efficiency at rated point:
> 0.97
Speed adjustment range:
For control without encoder motoric 1:100 / generatoric 1:20, For speed control with encoder > 1:1000
Speed accuracy:
For speed control without encoder 0.5%, For speed control with encoder and digital reference preset 0.2%
Torque rise times:
For speed control with or without encoder 2 to 8ms
Frequency accuracy on frequency control:
< 0.02%
Protection class:
IP 20, IP 41 for through-mounting, IP 54 cold plate version
Cooling:
Forced air cooling from MV1004 upwards
Ambient temperature: - During operation
0 to +40°C, up +50°C with derating of 2.5%/°C
- Storage
–25 to +55°C
Altitude:
< 1000m above msl Up to 4000m with derating of 0.5% per 100m
Relative humidity:
< 85% at 28°C, condensation not permitted
Electromagnetic
To EMC-product standard for electrical drives
Compatibility (EMC):
EN 61800-3 (IEC 1800-3)
Radiated interference:
Limit EN 55011 class A with mains filter + ferrite ring Limit EN 550011 class B with mains filter + ferrite ring; up to max. 50m motor cable length (only for class B)
Interference resistance:
EN 61800-3/EN 50082-2
Contamination level:
2 to DIN VDE 0110
Approvals:
UL, CSA
CE mark:
EU Low Voltage Directive 73/23 EWG 1995
1) Motor ratings (max. recommended motor power rating) are guideline values only. Depending on the application and the mains voltage, the rated motor voltage may be lower than the maximum inverter output voltage. The rating depends on a control reserve and loaddependent voltage drops. 13
In applications with less dynamic requirements, the recommended guideline value for the rated motor voltage is 0.95 x rated mains voltage. In highly dynamic applications and with a higher control reserve 0.85 (.. 0.9) x rated mains voltage.
M V 1 0 0 0
The SYNCHRODRIVE range provides the needs of:
Conveyors and crushers Extruders and mixers Compressors, fans, feed pumps Generator soft starters Kilns and drums Rolling mill applications Sag and ball mills Ship propulsion Test facilities
for operation on mains with star point earthed.
A L S P A
The versatile, energy efficient control system used within SYNCHRODRIVE can achieve payback periods as low as 12 months on process duty cycles, compared with fixed speed drives
• • • • • • • • •
The SYNCHRODRIVE is an indirect frequency convertor comprising:
DC 537V –15% to 678V +10%
P r o d u c t s
These drives are ideally suited: • for control of power where high dynamic performance is required • for constant torque loads • for centrifugal loads
Typical Applications
3 phase AC 380V –15% to 480V +10%
D r i v e s
SYNCHRODRIVE is a currentsource, load-commutated inverter enabling smooth speed control of synchronous motors.
Mains supply voltage:
A C
SYNCHRODRIVE and Static Frequency Convertors Control and Starting for Synchronous Motors
• Control structures available: - Frequency control (V V V F) - Speed control with or without encoder - Torque control with or without encoder • Economy mode for power and noise reduction when operating at less than full load • Fully digital control electronics with all safety and monitoring facilities required • Comprehensive testing and diagnostics functions: - Event log, error log with timing information - Oscilloscope facility with 4 analog and 8 digital measurement channels in conjunction with PC drive software • Conventional control through clipon terminals: - 6 digital inputs for control signals at separate potential, five of which can be configured - 4 parameter-adjustable digital message outputs at separate potential - 2 scaleable analog reference inputs at separate potential as differential inputs –10V to +10V, one of which can also be set for line current 0 (4) to 20mA - 2 adjustable scaleable analog outputs at separate potential (–10V to +10V) - Incremental encoder input - Motor PTC connection for warning or shutdown, at separate potential • 3-way parameter set changeover • 4 fixed speeds • 3 programmable skip speeds with hysteresis • Regenerative ridethrough on mains failure • Capture spinning motor without torque surge (synchronous restart) • Automatic restart after mains failure, adjustable to 10s
Product Data
Technical Features
ALSPA MV1000 / 3AC 380V to 480V Order Reference
Drive Code
1)
Current kW
MV1003 MV1004 MV1007 MV1013 MV1018 MV1024 MV1032 MV1047 MV1059 MV1089
0.75 1.5 3.0 5.5 7.5 11.0 15.0 22.0 30.0 45.0
400V A
2.5 3.9 7.0 13.0 17.5 23.5 32.0 47.0 59.0 89.0
Max. Current 60 s
480V A
400V A
2.5 3.9 7.0 13.0 15.7 22.3 30.4 44.6 56.0 84.0
3.8 5.9 10.5 19.5 26.3 35.3 48.0 70.5 88.5 133.5
Power Rating at Type Voltage 400V kVA
1.7 2.7 4.9 9.0 12.1 16.3 22.2 32.6 40.9 61.7
415V kVA
1.8 2.8 5.0 9.3 12.6 16.9 23.0 33.8 42.4 64.0
480V kVA
Type of drive
Voltage Source Inverter
Current Source Inverter
Power rating
0.5MVA to 9MVA per unit (higher ratings by connecting converters in parallel or in tandem configuration)
5MVA to 13.5MVA (higher ratings by combination with converters equipped with thyristors)
Rated current
IGBT-types : up to 1000A GTO-types : up to 1600A
480A; 770A
Supply voltage
All supply voltages available (2.4 to 6.6kV; 50/60Hz +10 %) higher voltages via output transformer
Standard: 6kV and 10kV Higher voltages via output transformer
Motor voltage
International standard: 2.4kV; 3.3kV; 4.2kV; 6.6kV, Sinewave output voltage available through patented multilevel technology or filter circuits
2.4 to 10kV. 6kV and 10kV as standard Virtually sinewave motor voltage and current waveform due to current source inverter characteristics
Size
2.01 3.2 5.8 10.8 14.5 18.5 25.0 37.0 46.6 69.8
A B B C C C D D D E
Supply converter Inverter
Diodes
Thyristors, IGBTs or GTOs
Thyristors or GTOs
IGBTs or GTOs
IGBTs or GTOs
GTOs
T
Operating quadrant 2) Rated data with 150 % overload capacity for 60 s and load cycle of 1:10 or 600 s cycle time respectively at 8 kHz vector frequency
N
Optional Items
Dimensions HxWxD mm
029. Keypad for MV1003 to 1089 Keypad door mounting kit, including 2m connection cable
74x77x38
12 pulse supply converter configuration as standard, (6 pulse for direct connection without transformer up to 10kV possible) with alternative arrangements available for reduction of harmonics and reactive power
Inverter bridge
Voltage source inverter equipped with IGBTs or GTOs
Current source inverter equipped with GTOs. Capacitors at the motor end
Motor
Standard induction motors or synchronous motors without derating
Standard induction motors without derating
Output frequency
0 to 200Hz (up to 300Hz option)
Up to 200Hz (up to 400Hz option)
Typical speed range
1000 : 1 with encoder 50 : 1 encoderless
>1000 : 1 with encoder 50 : 1 encoderless
Speed control accuracy
0.01% of rated speed with encoder 0.50% of rated speed encoderless
0.01% of rated speed with encoder 0.50% of rated speed encoderless
Field weakening range
1 to 5 with synchronous motor 1 to 3 with induction motor
1 to 1.2
Torque capability
High torque available for starting throughout the speed range. Suitable for all applications: quadratic torque, constant torque and constant power
High torque available for starting throughout the speed range. Suitable for all applications: quadratic torque, constant torque and constant power. Optimised for high speed Torque response time: 0.97
Low harmonics content (12 pulse as standard). Almost total harmonics eliminated by alternative arrangements, e.g. Active Front End (AFE) Power factor: Depending on motor speed for thyristor supply bridge. With GTO bridge (option): AFE giving unity power factor
dv/dt max
500V/µs